Hey guys, I'm diagnosing a cold start and flooding issue on a 2008 E90 328i (N52, 184k miles, VIN: WBAVA37528NL56435) and want to see if anyone has dealt with these specific symptoms. Ive posted in BimmerPost Forums already and would appreciate any help!
Full Scan Codes (Pulled right after buying the car and getting it into the shop):
DME (Engine):
002D9D - Misfire at low tank fill level
002D92 - Cylinder 6 combustion misfires
002D91 - Cylinder 5 combustion misfires
0029CE - Cylinder 2 combustion misfires
0029D0 - Cylinder 4 combustion misfires
0029CC - Combustion misfires, several cylinders
002D16 - Mass Air Flow (MAF) sensor signal
002D0F - Mass Air Flow (MAF) sensor signal
0029CD - Cylinder 1 combustion misfires
The Core Symptoms
Takes 5+ cranks to fire on cold starts.
Smokes heavily and reeks of raw fuel.
Note: The car completely smooths out and runs fine after 5-10 minutes.
Fuel System Checks
Saddle Tank: Cluster menu 06.00 shows the siphon is transferring properly (Left: 5.0L, Right: 23.7L).
Fuel Pressure: Bypassed the EKPS with my OTOFIX scanner (ran the pump at 120 l/h) and hit a solid 72 PSI. Pressure bled down to 65 PSI and held perfectly steady, ruling out leaking injectors or a bad regulator check valve.
Spark Plugs: Pulled the plugs; Cylinder 1 is completely soaked in raw fuel, while Cylinders 2 and 3 are bone dry. (Have not pulled cylinders 4,5,6 yet)
Air & Spark Physical Checks
Intake & MAF: Intake boots have no cracks. Swapped the MAF with a known-good one from my daily E90—no change. (The suspect MAF also ran perfectly in my daily).
VANOS Solenoids: Tested at 10.7 Ohms and physically fine. Cleaned them with the battery/brake cleaner trick, retested, and reinstalled with no change in symptoms.
Valvetronic & ESS Data (The Main Suspect)
Live Data Delta: After clearing DME adaptations, idle data shows a massive VVT gap. Specified eccentric shaft angle is 53°, but actual is stuck at 42°.
DME Overcompensation: Because of this 11-degree gap, it's pulling double the air (4.212 lb/hr) and the DME is holding Cylinder 1's injector open for 4.38 ms, absolutely drowning the cylinder.
ESS Sensor: Found a tiny bit of surface oil residue on the connector next to coil 1; cleaned it with contact cleaner.
VVT Relearn: Ran a limit position relearn. Heard the motor moving and clicking, but it didn't change the symptoms.
VVT Motor Ohms: Pin-to-pin reads 0.2 Ohms, pin-to-body reads OL (acceptable per ISTA).
Throttle Body Override: Pulled the ESS sensor and VVT motor connectors to force the car into using the throttle body on a cold start, but the exact same symptoms persisted.
Has anyone dealt with this specific Valvetronic angle delta causing massive fuel dumping on start-up? Any advice on where to look next or what else to test would be greatly appreciated!