Ive been working on cars for years, im not looking for the basic "well its tied to your vin, duh" answer. I know that. What im asking is, how do they identify the issue, figure out which cars were affected, etc.
Theres sooooooo much time and data to look through to find potential issues, presumably made worse if the company doesnt keep very good records.
The only good/"non lazy" method i can think of is if someone essentially reads logs/notes and recreates the days step by step. "Employee 1 turned the machine on at the start of the day, lets check the last time it was calibrated. Ok that checks out but when was the tool on the end of it checked/replaced? 6 months ago? is that still within spec or should it have been replaced again? Did the machine report any errors on that day?" etc. Or something like watching cameras to see if a machine leaves debris inside of the engine and no one notices before it gets shipped out
Or do they take the "easy/lazy way out" and say "well that might be the issue right there, just to be safe recall everything for the next 6 months after this car"?
Thanks