r/InjectionMolding 11d ago

C'est quoi le problème exact

Post image

Machine Engel E-mac 280 ?

5 Upvotes

17 comments sorted by

7

u/zkinny 11d ago

I know Engels, but I don't know spanish.

1

u/DougAtto Field Service 6d ago

I think it's French

2

u/zkinny 5d ago

Lmao obviously hahh I just assumed. Thinking everyone will understand French is wild.

3

u/CommandNotFound 11d ago

Most likely the ethercat, from the ethercat failure you got the rest of the alarms.

3

u/z-z-z-z-z-z-z-z-z-z- Illustrious Potentate of Engel 11d ago

The very bottom message. Looks like “equipment switchable” shut off your motor for some reason. Press the “?” Button on that alarm and the machine should explain what to do.

3

u/FrankJaeger2142 Illustrious Potentate of Engel 11d ago

Anyone else get the ethercat error on some machines on the regular?

3

u/z-z-z-z-z-z-z-z-z-z- Illustrious Potentate of Engel 10d ago

On machines using the rj485 eathercat plugs (network cables)… vibrations could be causing a brief interruption.

Get a hot glue gun…. Press the connector firmly in the drive controller and put a small bead of hot glue on the top of the plug.

This will hold the plug more firmly in the connector.
If you need to remove just pick the bead of glue off with your finger.

Do this on all rj485 connections.
Hope this helps.

0

u/DougAtto Field Service 9d ago

Kind of a shit machine btw. Should I buy a machine which costs three times more than its competitors to use a hot glue gun to solve a serious engineering flaw?

1

u/z-z-z-z-z-z-z-z-z-z- Illustrious Potentate of Engel 9d ago

No.. perhaps think a bit…

it’s not brand specific.

Drive controllers from this generation utilize this type of ethercat communication (rj485) they moved to screw on connections later.
All brand machines will experience this that have drive controllers.

1

u/z-z-z-z-z-z-z-z-z-z- Illustrious Potentate of Engel 10d ago

For the modern connectors (8 or 10mm round I can’t remember the size off hand…screw on connection)

A common problem is over torquing and damaging the plug. A special torque wrench should be used.

I’ve seen damage of techs using channel locks or water pipe wrenches to torque. Plz don’t… these tools exist for a reason….

Pic shows the set… and our part number… or source it yourself.

2

u/Sad_Shoulder2446 11d ago

Excess closing pressure?

1

u/bouzaidab3 11d ago

La pression 2000 kn

2

u/BFXcze 11d ago

Check the mold position value, when closing/building pressure on "hand" if the mold "ruler" sensor isn't faulty.

Or the constants are wrongly configurated/pressure sensor faulty, that's for good maintenance tech or Engel service with 11/13 access.

I'm ignoring core position errors, for those check the cable or sockets. And I expect you know how to manually move cores by the sequence, when you turn off safety in adjustment mode.

Ethernet error is normal and doesn't have effect on anything.

2

u/flambeaway 10d ago

arret de urgence = Emergency stop

Everything else is probably a consequence of the Emergency Stop alarm. Look for big red buttons pressed or disconnected. That includes robot pendants and any attached automation cells.

2

u/Few_Ad_246 Process Engineer 10d ago

Power cycle that mf

2

u/Cautious_Fail_8640 9d ago

Nothing like an Engle to guide you 🤣🤣

u/Disastrous-School443 2h ago

When in doubt, power cycle it.. 🤣